The main sign of a faulty AC compressor is a lack of cold air coming from the AC. In many cases, the air conditioner can actually blow warm air instead. This happens because the AC compressor is vital in pressurizing refrigerant fluid, so it's the key component in absorbing heat from inside the cabin to lower temperatures.
The AC compressor "compresses" the refrigerant fluid, which causes a physics reaction, making the fluid absorb heat; the heat it absorbs comes from inside the vehicle. Note that the fluid becomes gas once it gets in the compressor. The compressor then releases the hot gas outdoors.
This translates to: AC compressors make your air conditioner blow cold air.
A faulty AC compressor can not only cause the AC to stop working properly but also make room for progressive damage to different internal components.
When the AC compressor goes bad, the vehicle's air conditioning system malfunctions noticeably. One of the most noticeable problems is the AC vents blowing warm air instead of cold air.
The compressor is responsible for absorbing the heat inside the cabin and converting warm air into cold air. However, when the compressor is faulty, the air's heat isn't absorbed; it simply circulates and returns warm inside the vehicle cabin.
Additionally, if the compressor damages other AC components like wires or the AC evaporator, causing electrical overheat, the air might come out even warmer from the vents.
A problem with the AC compressor is never a good sign. The compressor might have internally shorted or malfunctioned due to something else. Either way, there's a high chance the problem is electrical.
Electrical issues inside the air conditioning system commonly result in overheating and further damage to other components. Therefore, extra heat inside the air conditioner can burn or melt wires, insulations, rubbery components, etc., this commonly results in a burning rubber smell inside the vehicle.
While it's technically possible to drive with a faulty compressor, it's not recommended. It can strain your engine, damage your air conditioning unit, reduce airflow, and lead to leaks or damage to other parts of your AC system. If you hear strange noises, get lukewarm air, or notice other signs of a failing compressor, address it soon to avoid further issues.
Testing a car's air conditioning compressor involves checking various components. You can start by listening to strange noises from the engine bay with the AC on. A multimeter can help measure the voltage at the compressor clutch and check for electrical faults. Some advanced checks involve refrigerant pressure gauges, but for those, it's best to consult a mechanic.
In most cases, fixing an AC compressor without replacing it is not recommended for DIYers. The compressor is in a sealed AC unit, and refrigerant handling requires specific tools and certifications. However, mechanics can sometimes replace the compressor clutch or electrical components if those are the failing parts.